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Brushes
A brush is a collection of bristles attached to a handle by
means of a plastic setting compound and protected at the base by a
metal ferrule. Bristles should be checked carefully for quality. Cheap
bristles are to be avoided. High quality “Natural” ( Pure
Chinese Hogs Bristle) or “Synthetic ( Polyester or Nylon) are
available. The virtue of the Chinese Hogs Bristle is a natural splitting
at the end called “Flagging”, which enables the brush
to hold more paint than other natural animal bristles as well as having
a multitude a small hairs at the tip of the bristle that gives a finer
finish when brushing out the paint.
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Natural or
Pure Bristle (Chinese Hogs Bristle)
Natural bristle was probably one of the first type of animal bristles
that was found to work well as a bristle in a paint brush. The natural
flagging of the bristle end produces fine, wet brush marks which would
have a better chance of leveling and disappearing as the paint dried.
This type of bristle works well in oil paints and industrial enamels.
It does not work well when used to apply water based coatings and
paints. The water in the coating causes the bristle to soften and
swell with water. The brush will lose flexibility and become soft
and lose shape. |
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Synthetic
Bristles ( Polyester / Nylon)
Synthetic bristles are an attempt to copy the good qualities of the
Chinese Hogs Bristle using plastic components like Polyester and Nylon.
These filaments do not react to water so they are best suited when
using a coating that contains water ( Latex, Acrylics and Vinyl Water-Borne
Paints) Polyester reacts very little or not at all to most solvents
so Polyester brushes are sometimes called “ All Purpose”.
Polyester brushes do a good job of copying Chinese Hogs Bristle. Used
in latex or low sheen alkyds, Polyester brushes work very well. When
used in High Gloss Alkyds and Varnishes the Polyester brushes will
produce brush marks that are too visible. Even though Polyester brushes
can be used in many types of coatings they are best suited for water
based Architectural coatings. Pure Chinese Hogs Bristle work very
well in Industrial enamels like Epoxies and Polyurethanes. |
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Chinese
Hogs Bristle |

Synthetic Bristle |
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Types of Brushes:
Brush types may be classified into five main types: 1.
Wall Brushes, 2. Sash and Trim Brushes, 3. Enameling and Varnish
brushes, 4. Stucco and Masonry Brushes, 5. Specialty Brushes. |
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1. Wall Brushes:
These Brushes are flat and range in sizes from 3 to 6 inches wide.
They have a short heavy handle and the bristle end is square. They
were used primarily for wide, large surfaces but today they are used
mostly for brushes siding and wide frames. The roller has replaced
the wall brush for painting walls. (see fig. 1- Wall Brush). |
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2. Sash and Trim Brushes:
These are available in four common types : round, oval, flat with
a square edge, and flat with an angled edge. They range in size from
1-1/2 inches to 3 inches in width. The angled sash tool is by far
the most popular because it is not only for trim and sash painting
but can be used to “Cut In” a surface before roller painting
a surface. Because rollers cannot get into a corner without ruining
the adjoining face the edge must first be painted with a brush. The
roller is then used to fill in the main surface and overlapping the
brushed surface as much as possible without hitting the adjoining
surface. |

Angular Sash Tool 
Flat Sash Tool |
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3. Enameling and Varnish
Brushes:
These brushes have shorter but finer bristles than other brushes so
they can lay down high gloss and clear varnishes smoothly and evenly.
They are usually made from high quality Chinese Hogs Bristle or Ox
Hair. The average size is between 2 and 3 inches and have a flat or
angular tip. |

Enameling and Varnish Brushes |
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4. Stucco and Masonry
Brushes:
Stucco and Masonry Brushes are wide and look like flat wall brushes.
Nylon is preferred as a bristle because the surfaces are rough as
well as the coatings are usually high in alkalinity. Animal hair bristles
would wear out quickly or break down because of the chemicals in the
coatings used. |

Stucco and Masonry Brushes |
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5. Specialty
Brushes: There is a wide range of specially designed brushes
that are used for specific jobs. Some of the more common ones are
Radiator Brush; has an off-set handle to allow the painter to reach
around corners and behind objects. Commonly used in Commercial and
Industrial Painting. Stencil Brush; Used to transfer a coating on
a stencil pattern. A short , round brush that is usually used in decorative
stencil painting. Badger Haired Blender; A brush made from actual
Badger hair. A very expensive brush used when softening and blending
applied glazes. ( Graining and Marbling) Artist Brushes; Assorted
sizes and types used for decorative painting and small touch-up work.
( See fig. 5 Specialty Brushes) |
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Artist Brushes or Fitch |

Badger Blender |
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Radiator Brush |
Stencil Brush |
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Methods and
Procedures
There is unlimited types of situations where brush painting
can be performed. The over-all result should be a reasonably smooth
surface with very little brush marks and a very even gloss. To get
to this point relies on the skills of the painter as well as the characteristics
of the coating, the environment and the surface. Here are a few points
to remember when applying paints with brushes.
1. Always used thinned, strained coating. Most
manufacturers of coatings will allow their materials to be thinned
up to ten percent without any problems. The thinner that is added
may have slower evaporation rates than the solvent in the paint.
This would allow for better flow and leveling of the paint just
after application. ( There are special additives that are manufactured
for the purpose of slowing down the “Tack Time” of the
paint - Materials like “Penetrol” for Alkyds and “Floetrol”
for latexes make the paint more brushable and able to produce a
smooth finish. )
2. Use the right size and type of brush: As stated
in the previous information, Pure Bristle works well in Oil, Alkyd
and Industrial Coatings, while Polyester works well in Latexes and
Water-Borne paints. Use the largest brush possible to do the job.
Small brushes may appear to be easier to handle but produce more
brush and stroke marks than large brushes. Large brushes can do
the job quickly, with less re-dipping than smaller brushes. The
term “ Keep a wet edge” is very Important. A large brush
will allow for quicker application thus allowing the painter to
always have a wet edge to work back to.
3. Plan the work: Always know where to start and
where to end. Typically painters work backwards. The work is usually
started in the most difficult and hard to reach areas then work
progresses out into the outside or more visible areas. Top to bottom
is fairly normal as well as doing corners first then applying paints
to the larger surfaces and faces.
4. Handling the Paint and Brush: The painter cannot
work successfully out of a full container. The paint pail should
be ¼ to 1/3 full. The painter dips only the first 2 to 3
inches of the bristle into the paint then taps the wet bristles
once or twice against the exposed surface of the inside of the paint
pail. This will remove only a small amount of excess paint and still
leave the brush fully loaded with paint. This operation is very
important. If the painter wipes the loaded brush against the lip
of the pail, too much paint will be removed. This will force the
painter to try and drive out the paint that is inside the brush
by pushing too hard against the surface to be painted. This is a
common mistake made by amateurs. The paint on the outside of the
brush is what is needed. Wiping the brush against the lip of the
pail should only be done when too much paint has accumulated at
the base of the brush or the brush is to be cleaned.
5. Brushing Techniques: There are many styles
of brushing but there is one that is the most used. The first step
is to cut in the edge if there is one then apply a full wet coat
to a small area ( 1 to 2 square feet) Immediately cross brush this
area ( do not apply more paint but quickly apply brush strokes perpendicular
the first set of strokes. ) Again, immediately follow cross brushing
with feathering out strokes in the same direction as when applying
the paint. (Feathering strokes should start in a dry, unpainted
area or at a corner. The brush in drawn through the wet paint in
one full stroke and lifted from the paint while the brush is still
moving. If the painter puts the brush down into the wet paint then
started moving a definite line would be produced called a “Start
Mark”. These start marks are unacceptable and are blemishes
on the surface. The next area is then painted and the process repeats
itself. The new area is blended into the first area. It is extremely
important that this operation be quick so the areas can blend well
. Over brushing of the paint should be avoided as the coating will
not have a chance to flow out properly.
6. Typical Problems: The biggest problem painters
have is when trying to brush fast drying finishes. Coatings and
Paints like Latexes, Water-Borne, and fast dry Primers and Enamels
will tack up too fast or are naturally quite thick and do not flow
out. Slower evaporating solvents can be added and the environment
could be cooled down to allow the paint to flow properly. Dirt and
debris on or in the paint will be unattractive and could produce
a rough finish. The coatings should be strained and the surface
clean before painting. Dust in the air can also settle on the surface
of the wet paint. The environment should be controlled during application
and while the paint is drying to ensure a pleasing finish. Hairs
and fibers from the brush can become loose and be deposited into
the fresh paint. A good quality brush that has been cleaned properly
will be less of a problem. If a brush has not been cleaned properly
the residue of the old paint may contaminate the coating being applied.
Brushes should be flushed with a compatible solvent then combed
and spun out at least 3 times during the cleaning process. Runs
and sags are created more by having an uneven paint surface than
just a heavy application. Corners and edges can receive twice to
three times the amount of paint needed and will run into the areas
with a thinner film of paint. A consistent film thickness is important
to prevent runs and sags. Too heavy a film build will cause slow
drying of the paint as well as the possibility that the coating
may crack when dry. Two thin, well applied coats, are better than
one heavy one.

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